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QNZ1-400QR Built-in Resistor Micro-power DC Contactor (Aux. Contacts Opt.)

Rated operational current (A): 400

Rated operational voltage (V DC): 60 Rated insulation voltage (V DC): 1500 Coil control voltage (V): DC24/48 Coil operating power consumption (W): 0.5 Coil connection method: Terminal pin / External lead Electrical life (operations): 2 ×10⁴ Mechanical life (operations): 20 ×10⁴ Mounting method: Straight plate / Bent plate Auxiliary contacts: Optional (11/20/02)

  • Product Description

1. Application

The QNZ1-QR series DC contactors with built-in resistor and micro-power consumption are used as bypass isolation switches in variable frequency drives, soft starters, high-frequency heating power supplies, or other similar DC-20 loads. They can also be used in circuits with a working voltage of 60V or below under DC-1 load conditions.

Compliance Standards: IEC/EN 60947-4-1, GB/T 14048.4.
Product Certifications: CCC, CE, TUV, UL, RoHS.

2.Coding

image.png

Figures

Coding

1

Enterprise Code. QN represents Nanjing Quanning Electric Co., Ltd.

2

Z: DC Contactor

3

1: Product series

4

Basic Specification Code,  the rated current Ie

5

Q indicates micro-power consumption type.

6

Model Code. Default: None, indicates standard model. X indicates X-type model.

7

Contact Configuration. Default: None, indicates one normally open main contact. B indicates one normally

closed main contact.

8

Auxiliary Contacts. Default: None. Can be added: F11 (one NO, one NC), F20 (two NO), F02 (two NC).

9

Coil Voltage Us

10

Product Code. Default: R. RR indicates with built-in buffer resistor.

3. Key Points

▲ Built-in buffer resistor structure eliminates the need for installing additional charging resistors, saving customer cost while maintaining virtually the same space and volume. ▲ Coil with micro-power consumption technology, featuring high efficiency, energy saving, and surge protection. The coil itself does not generate heat. ▲ Strong resistance to shock and vibration. High contact pressure, silver alloy contacts ensure reliable connection, low contact temperature rise, and strong overload capacity. ▲ Rare earth strong magnetic arc extinguishing, long electrical lifespan, strong anti-welding performance, safe and reliable. ▲ High insulation performance, withstands 3500V power frequency voltage. ▲ Complies with EU RoHS environmental directive and national energy-saving and environmental protection requirements. ▲ Two coil connection options: Fixed terminal block method and flexible lead wire method. *(Note: 600-1200QR models are only available with lead wires).

4. Operating and Installation Conditions

▲ Ambient Temperature: -40°C to +85°C. ▲ Ambient Humidity: Maximum relative humidity 85%. ▲ When the installation site altitude exceeds 2000 meters, derate by 5% for every additional 1000 meters. Maximum altitude should not exceed 5000 meters. ▲ Sinusoidal sweep frequency vibration at the mounting point: 10–500 Hz (Frequency 10–50 Hz, Amplitude 2.5mm; 50–200 Hz, Amplitude 0.16mm; 200–500 Hz, Acceleration 50 m/s²). ▲ Pollution Degree: Pollution Degree 3. ▲ Installation Orientation: Horizontal or vertical. ▲ Mounting Method: Screw mounting. ▲ Applicable Duty Cycle: Uninterrupted duty, Intermittent periodic duty.

5. Technical Parameters

This series complies with standards: IEC/EN 60947-4-1, GB/T 14048.4.

Specifications

Parameters

QNZ1-400QR

Contact Configuration

1P (NO or NC); 1P (NO or NC) + F11, F20, F02

Rated Insulation Voltage Ui (V)

1500

Bypass Operating Voltage Un (VDC)

1500

Rated Operational Voltage Ue (VDC)

60

Rated Operational Current Ie (A) DC-1

400

Contact Voltage Drop Ud (mV)

≤95

Polar Impedance Z (mΩ)

≤0.4

Buffer Resistor R (Ω)

10

Resistor Engagement Frequency

Under DC780V, engagement interval ≥10min

Min. Connectable Load

24V  200mA

Auxiliary Contact Parameters

Ith: 10A; DC-12: Ue/Ie: 24V/10A; DC-12: Ue/Ie: 48V/4A; DC-12: Ue/Ie: 220V/1A.

Control Coil

Coil Voltage Us (VDC)

24, 48

Pick-up Voltage (VDC)

0.85Us to 1.10Us

Drop-out Voltage (VDC)

0.10Us to 0.75Us

Pick-up Current (A)

0.5–1.5, see appendix for details

Holding Current (A)

0.001–0.05, see appendix for details

Pick-up Power (W)

30–40, see appendix for details

Holding Power (W)

0.5, see appendix for details

Recommended Power Supply

Switching power supply; PWM modulated power supply with 100% duty cycle; Rectifier-filtered

power supply with ripple factor <5%

Optional Power Supply

(Customized)

DC square wave power supply; Rectifier-filtered power supply with ripple factor >5%

Electrical Life

DC-1, Ue, Ie (10k operations)

2

Operating Frequency (operations/hour)

300 (1 operation every 12 seconds, on/off interval not less than 0.5s)

Mechanical Life (10k operations)

20

Overload Performance (A)

1.5Ie/30min; 3Ie/1min; 5Ie/10s; 8Ie/1s; other data refer to overload curve graphs

Operate Time

Pick-up Time (ms)

600

Drop-out Time (ms)

≤50

Main Contact Wire or Busbar Cross-sectional Area (mm²)

240

Main Contact Terminal Tightening Torque (N.m)

M10 bolt: 10.0–15.0

Insulation Resistance (MΩ)

≥5 (500VDC)

Dielectric

Strength

Between Coil and Contacts

AC 3500V/1Min, no breakdown or flashover, leakage current ≤5mA

Between Open Contacts

AC 3500V/1Min, no breakdown or flashover, leakage current ≤5mA

Temperature Rise

Coil (at Us)

≤15K

Terminal (at Ie)

≤65K

Housing

<60K

Enameled Wire

Temperature Resistance

≤180℃

Insulation Class

Class H

Dielectric Strength

(Enamel to Ground)

AC 1000V/1Min, no breakdown or flashover, leakage current ≤5mA

Weight (kg)

Approx. 0.45

 

Appendix: Coil Parameters

Coil Voltage (VDC)

Starting Current (A)

Holding Current (A)

Pick-up Power (W)

Holding Power (W)

24

≤1.5

≤0.02

≤36

≤0.48

48

≤1

≤0.01

≤48

≤0.48

QNZ-QR Overload Current vs Time Curves:

1765422437498022.jpg

6. Outline and Mounting Dimensions (Same for NO and NC Types)


1761026335173288.png1761026341771449.png1761026347628201.png1761026352927767.png

                         400QR                                                     400QR                                                     400QR                                                   400QR  

      Bent Plate - Terminal Block                          Bent Plate - Lead Wire                         Straight Plate - Terminal Block                Straight Plate - Lead Wire



1761026359796834.png1761026363899546.png1761026370687408.png1761026377476955.png

                        400QR                                                   400QR                                                     400QRR                                              400QRR 

        No Plate - Terminal Block                         No Plate - Lead Wire                          Bent Plate - Terminal Block                      Bent Plate - Lead Wire  


1761026381933652.png1761026386192187.png1761026426659973.png1761026433645548.png

                        400QRR                                                400QRR                                                   400QRR                                                 400QRR  

       Straight Plate - Terminal Block                Straight Plate - Lead Wire                          No Plate - Terminal Block                         No Plate - Lead Wire



1761026438121616.png1761026443492443.png1761026450411109.png1761026455995255.png

                        400QFR                                                 400QFR                                                    400QFR                                                    400QFR 

      Bent Plate - Terminal Block                          Bent Plate - Lead Wire                         Straight Plate - Terminal Block                         Straight Plate - Lead Wire


1761026460757746.png1761026465350784.png1761026473489787.png1761026478415533.png

                        400QFR                                                400QFR                                                400QFRR                                                 400QFRR  

          No Plate - Terminal Block                           No Plate - Lead Wire                           Bent Plate - Terminal Block                          Bent Plate - Lead Wire  


1761026483859032.png1761026486688943.png1761026493766040.png1761026498524651.png

                      400QFRR                                              400QFRR                                             400QFRR                                            400QFRR

     Straight Plate - Terminal Block                  Straight Plate - Lead Wire                         No Plate - Terminal Block                      No Plate - Lead Wire  


1761016185856321.png



QNZ1-400QR Bent Plate Outline and Mounting Dimensions


1761016223593934.png


QNZ1-400QR Straight Plate Outline and Mounting Dimensions


1761016263928062.png



QNZ1-400QR No Plate Outline and Mounting Dimensions


1761016295250027.png



QNZ1-400QRR Bent Plate Outline and Mounting Dimensions


1761016327164051.png



QNZ1-400QRR Straight Plate Outline and Mounting Dimensions


1761016358666186.png



QNZ1-400QRR No Plate Outline and Mounting Dimensions


1761016388236064.png



QNZ1-400QFR Bent Plate Outline and Mounting Dimensions


1761016417900666.png


QNZ1-400QFR Straight Plate Outline and Mounting Dimensions


1761016464459055.png


QNZ1-400QFR No Plate Outline and Mounting Dimensions


1761016502987572.png



QNZ1-400QFRR Bent Plate Outline and Mounting Dimensions


1761016534697310.png



QNZ1-400QFRR Straight Plate Outline and Mounting Dimensions


1761016603693511.png



QNZ1-400QFRR No Plate Outline and Mounting Dimensions

7. Wiring Diagram (Positive and Negative Poles Must NOT Be Reversed)

1761018078652824.png

QNZ1-QR                   QNZ1-QRR

8. Ordering Information

When placing an order, please specify:        ■ Contactor model and name;        ■ Coil voltage;        ■ Order quantity;        ■ Special requirements; 


image.png

Figures

Coding

1

Enterprise Code. QN represents Nanjing Quanning Electric Co., Ltd.

2

Z: DC Contactor

3

1: Product series

4

Basic Specification Code,  the rated current Ie

5

Q indicates micro-power consumption type.

6

Model Code. Default: None, indicates standard model. X indicates X-type model.

7

Contact Configuration. Default: None, indicates one normally open main contact. B indicates one normally

closed main contact.

8

Auxiliary Contacts. Default: None. Can be added: F11 (one NO, one NC), F20 (two NO), F02 (two NC).

9

Coil Voltage Us

10

Product Code. Default: R. RR indicates with built-in buffer resistor.

Examples:QNZ1-200QRR DC24V Bent Plate Lead Wire 100 units; Meaning: 100 units of DC contactor with built-in buffer resistor and micro-power consumption, current 200A, with resistor, with bent mounting plate, with lead wires, coil voltage DC24V. QNZ1-400QR DC48V Straight Plate Terminal Block 100 units; Meaning: 100 units of DC contactor with micro-power consumption, without resistor, with straight mounting plate, with terminal blocks, current 400A, coil voltage DC48V. QNZ1-600QXR DC48V No Plate Terminal Block 100 units; Meaning: 100 units of DC contactor with micro-power consumption, X-type, without resistor, without mounting plate, with terminal blocks, current 600A, coil voltage DC48V.

9. Usage Precautions

WARNING:     ◆ The product coil is polarized. If connected in reverse, the contactor will not operate. The main circuit with magnetic blowout is polarized (L1 is positive, L2 is negative); without magnetic blowout, it is non-polarized. The positive and negative poles must NOT be reversed, as reversal can affect the load-breaking lifespan.     ◆ The energy-saving coil has a relatively large starting current at initial operation, lasting between 100–120ms depending on the product's characteristics. Therefore, the driving power for the contactor must be greater than the coil power, and the operating frequency must not exceed the rated value. Otherwise, it may affect the normal starting of the DC contactor or even burn out the energy-saving module, rendering the contactor inoperative.     ◆ The product has a built-in coil energy-saving module; no additional PWM or other energy-saving modules are required. If PWM pulse signals are still used to control the coil, the PWM output voltage must be set to 100%, otherwise it may affect the reliable operation of our contactors. Step-type power supply mode is recommended.     ◆ When using more than one connection wire at a power terminal, ensure the main power wire is closest to the contactor's main circuit connection point, followed by smaller current wires on top, then the washer, spring washer, and nut. Incorrect connection order or loose connections can cause severe overheating and melt the cable insulation.

1764743581274140.jpg

   

    ◆ The tightening torque for screws and bolts used with the contactor should be controlled within the specified ranges below .

M3 Screw: 0.5~0.8 N.m

M3.5 Screw: 0.8~1.2 N.m

M4 Screw: 1.2~1.8 N.m

M5 Screw: 2.0~3.0 N.m

M6 Bolt: 3.0~4.5 N.m

M8 Bolt: 6.0~9.0 N.m

M10 Bolt: 10.0~15.0 N.m

M12 Bolt: 14.0~21.0 N.m


    ◆ Main contact wire or busbar cross-sectional area .

50 Amps: 10mm²

100 Amps: 35mm²

160 Amps: 70mm²

200 Amps: 95mm²

300 Amps: 185mm²

400 Amps: 240mm²

500 Amps: 300mm²

600 Amps: 400mm²

800 Amps: 500mm²

1000 Amps: 600mm²

1200 Amps: 800mm²


    ◆ Do NOT forcibly bend wires or busbars after tightening the product's mounting screws, to prevent damage to the contactor and ensure its normal use.


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